How To Prevent Crane Overloading

Construction sites can be dangerous, especially when it comes to crane rigging. Improperly secured loads, load testing, and failure to implement several other security checks can lead to serious situations. In some cases, overloading can cause the machine to flip to its side as well. Not only do these accidents cause damage to the equipment as well as the property but put workers at risk too. Therefore, in this blog, we are going to share some important tips to prevent crane overloading. Let’s begin!

Electrical Hazards

Although technology has progressed to the point where it enables contractors and construction workers to complete a project within months as opposed to years, there is always room for errors. With that being said it is estimated that nearly 50% of crane overloading accidents take place due to electrical hazards. Whenever you are moving materials near the power line, you are putting yourself at risk. Even a slight mistake can cause a catastrophic accident. However, on the fortunate side, electrical hazards are easier to spot as well and can be prevented before they can cause significant damage.

Once you arrive at the worksite, designate someone to handle the safety aspects. It should be an individual who has a keen eye for detail and does not run checks in a hurry. They should start with marking all the danger zones, leaving at least a 10-foot radius around any power lines. Furthermore, electrical hazards should be marked visually and the fences or barriers should be erected to prevent the crane from being able to move to a potentially hazardous site. Moreover, before the crane arrives, call the energy company and ask them to de-energize all the lines. Finally, when the crane arrives, give the operators a walking tour of the area so that they are well aware of the electrical hazards.

Falling Materials

The whole purpose of an overhead crane is to move massive loads that are otherwise impossible to move using other equipment. Therefore, imagine if the load happens to slide and both the load and crane comes crashing down to the ground. An improperly secured load might slip and fall damaging the property. Moreover, if the load moves while it is being moved, it might push and pinch the workers as well.

To avoid such cases, you need to implement a maintenance schedule. You will need to perform regular inspection and maintenance of the hosts and also perform load testing maintenance. This will let you know about the maximum amount of load the hoist can handle. In addition to that, the crane inspector should be making regular inspections as well and anyone who is given the responsibility to secure loads should be taught and trained as well.


Crane overloading, in many cases, is a human error. Sometimes it might be due to the crane operator swinging the load too fast or simply the load being improperly secure as mentioned earlier. This could lead to serious consequences such as the crane flipping on either side.

Overloading is a common problem that can easily be prevented. Everyone who is involved with or in the process should be provided with proper training. Lastly, this is not the time to rely on experience and skills. Humans have the tendency to go unexpectedly wrong for absolutely no reason, therefore, the experience and skill in such cases cannot prevent seriously harmful situations.

Crane Safety Tips

Even though crane safety and overloading tips are two different things but one cannot deny their importance. You should make all your employees wear protective gear at all times and make sure they are away from the area where the crane is being operated. Furthermore, ensure that you comply with the lifting operations and lifting equipment regulations 1998.

Final Word

Working with cranes puts everything and everyone at risk. However, you can always take precautions and minimize those risks by considering important overloading tips such as the ones outlined above. Always opt for crane operators who are experienced and certified. If possible, interview them and ask general questions to check whether they are qualified enough to do the job. Moreover, rent cranes from reliable crane rentals VA who have well-maintained cranes and boom trucks to avoid any accidents.

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